Supporting Technology for Copper Pyrometallurgy
1.1.High-As copper concentrate treatment technolog;
When bath smelting technology is used to treat high-As copper concentrate, most of the As goes into process off-gas in the form of As2O3 . Offgas, after waste heat recovery in WHB and dust collection in ESP, is mist-sprayed and quenched so that As in offgas can quickly crystallize. As2O3 powder is collected by bag filter before undergoing As refining to obtain As metal or alloy. This technolo gy, enabling a production of high-purity product and safe and easily-controlled collection process, has successfully commercialized in Humon Copper Smelter using a complete set of equipment.
1.2.Copper Smelting Slag Treatment Technology
To deal with demerits of traditional copper smelting slag slow-cooling and flotation process including large footprint, high capital cost, steam pollution, stockpile trouble for tailings, etc., TOMINE has independently researched and developed a new smelting slag treatment process hot smelting slag comprehensive recovery technology. With this technology, hot smelting slag flows via launder into the CR (Comprehensive Recovery) furnace, and reductant is injected into furnace for fuming reduction and electron thermal cleaning to obtain discard slag and copper matte. This technology enables a comprehensive recovery of such valuable metals as copper and zinc while treating smelting slag in a harmless way, being featured with small footprint, low capital cost, good environment performance and prominent overall benefits.
TOMINE has has provided universal engineering services from engineering test, project consulting, engineering design, EPC service to project supervision, etc. for more than one hundred of copper smelting compa- nies worldwide, making it the only one engineering corporation in the industry being capable of designing smart plants and providing such complete set of large equipment as metallurgical furnace and waste heat boiler, etc., as well as DCS.
TOMINE has rich engineering experience in comprehensive recovery from copper sulfide ore, copper oxide ore, complex copper-nickel mix ore and secondary copper materials, and has mastered multiple copper smelting technologies including flash smelting, top-blowing smelting, bottom-blowing smelting, side-blowing smelting, pressure leaching, roasting – leaching, etc. TOMINE has designed the world’s largest copper smelting operating lines by using top-blowing technology,flash technology and oxygen bottom-blowing technology, with the maximum concentrate throughput for single operating line reaching more than 1600kt/a.
TOMINE (TSL technology)Oxygen-enriched top-blowing submerged lance bath smelting includes ISA process and Ausmelt process
TOMINE Flash smelting technology is featured with quick reaction speed, strong smelting intensity, high production efficiency, and high level of automation