Ultra Fine Mineral Grinding Mill

Ultra Fine Mineral Grinding Mill

TOPMIE’s new mineral mill consists of a grinding cylinder filled with grinding media and a rotary agitator with 8 agitator discs and a product separator unit. Between the agitator discs there are 8 separate grinding chambers. In the grinding chambers, the grinding media is circulated in a closed circuit within each chamber, resulting in multi-stage grinding. Working Principle: The stirring shaft rotates at high speed to stir up the grinding media in the chamber to produce impact, shear and friction, so that the material can realize ultra-fine pulverization. Under the action of centrifugal force of high-speed rotation, the minerals and grinding media are distributed radially by the axial cylinder wall of the mill according to the particle size from small to large, realizing the selective grinding of “big grinding, small grinding”. The product separator at the discharge end has the function of internal grading, discharging the qualified products out of the mill, while the media and particles whose particle size does not meet the requirements are left in the mill to continue grinding, thus realizing the open-circuit grinding, and the product is distributed in narrow particle size, simplifying the production process.

Main Feature

Features

1. Selective grinding with narrow particle size distribution
The diameter of the medium and mineral particles is distributed radially from the inner wall of the mill axial cylinder from small to large. Large balls grind large particles, small balls grind small particles. The qualified particle size moves forward in the near-axial area and basically does not participate in grinding, effectively reducing over-grinding and achieving selective grinding

2. Open-circuit grinding achieves closed-circuit effect
A product separator is provided at the discharge end. Qualified products are discharged from the mill from the central area, and the medium and particles that do not meet the requirements are returned from the edge of the cylinder for further grinding, thereby achieving a closed-circuit classification effect and greatly simplifying the production process

3. Non-iron grinding media  required with excellence in  flotation efficiency
During the grinding process, electrochemical reactions occur between sulfide minerals and iron grinding media, resulting in corrosion of the grinding media. The iron oxides or hydroxides formed by corrosion are adsorbed or deposited on the surface of sulfide minerals, which will significantly affect the flotation effect and separation efficiency of sulfide minerals. In terms of flotation speed and recovery rate, inert media are significantly better than steel ball media. The finer the grinding particle size, the greater the impact of the grinding medium environment on its recovery rate. The Ai sand mill uses wear-resistant ceramic balls, and the mill barrel, stirring disc and main shaft are all lined with rubber or rubber sleeves. The grinding process basically eliminates the influence of iron, which will greatly improve the subsequent flotation operation.

4. Simple operation and convenient maintenance
The rail-type disassembly of the barrel is convenient and fast, and the labor intensity of workers is low. It only takes one shift to replace the stirring disc and the grading wheel

5. Frequency conversion speed regulation and stable product quality The mill can adjust the mill speed through frequency conversion according to the changes in the ore supply conditions and product particle size requirements to ensure the stability of the grinding product quality.

6. The barrel does not rotate, safe and environmentally friendly
The grinding medium uses 2-4 mm ceramic balls, and the barrel is lined with rubber materials. The barrel is basically noiseless when the equipment is running. The cylinder does not rotate, and the working area is safe and environmentally friendly

7. Small footprint and low infrastructure investment
For the same processing capacity, the volume of the Aisha mill cylinder is less than 20% of the ball mill, and the footprint is small.
The equipment is horizontal, with a height of no more than 3m, and has low requirements for the height of the plant, saving infrastructure investment.

Live Application Image

Technical Specification

Volume Rated Power Capacity Feeding Size
L Kw Kgs/H MM
5 4 45-115 1–2
20 22 100~1000 1–3
100 55 1000-3000 2–6
500 200 3000-10000 2–6
1000 400 20000-30000 2–6
1500 560 10000-40000 3–6
3900 1120 30000-100000 3–6
5000 1600 100000-150000 3–6
10000 3000 150000-300000 3–6
15000 4500 300000-450000 3–6

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